We have different types of tea pakagin machine, regardless for pure filter tea bags or integrated filter bag with envelope.
STB-50 Series pryramid tea bag machines, popular for fruit tea, flower tea packaging.
Form-fill-seal machine makes tea bags out of filter packaging material, PLA film, ultrasonic seal for all bag sides.
Advanced weighing technolgy specially designed for tea industry, suitable for a weide tea weighing and filling.
End line matched with box counting and filling into box after pure tea bags, or integrted with envelope packaging.
Pure tea bags into box, you also need a BOPP film overwrapping it. It will barrier the tea from unfreshness.
Price: 11,750 US$; Model: STB-10A; Function: Paper filter tea bag with tag & cotton thread; Envelop: Available, Alu/PE; Tea bag style: Rectangular; Packing speed: 30 bags/min. Delivery time: 10 days.
Price: 29,500 US$; Model: STB-50X; Integrated For Filter Bag & Envelope. High speed stable running up to 35 bags/min. Pyramid filter tea bag with thread and tag. Packaging materials: PLA mesh; Envelope: available, Au/PE.
Getting the right tea packing machine isn’t a cup of tea. You’ve probably gone through a great deal of information on tea packing machines to choose the most appropriate for your industrial tea packing needs. We’re here to help.
In this article, you will see this content:
Let’s dive into the article.
A tea packing machine packages tea, ground coffee powder, herbs, and granular cereals by automatically forming a single-use tea bag using filter paper, filling the bag, sealing, and cutting it. Some machines provide for the addition of a string and tag for convenient handling.
Advanced tea bag machines simultaneously form an outer envelope that encloses the filter paper tea bag for improved hygiene. The machine automatically counts and packs the finished product into boxes.
Not only just a tea bag sealing machine, but it’s also a multifunctional tea filling and sealing machine.
Watch this video to see how an automatic double chamber tea packing machine works.
The automatic tea bag packing machine can be used to pack loose leaf tea, herbal tea, green tea, black tea, red tea, and fermented tea. They can also be used to pack herbs, ground coffee powder, granular cereals, and tea powder.
Tea packaging machinery provides various bag styles for teabag filling and sealing that can produce;
High productivity to meet the increasing demand for tea packaging. Automatic tea packing machines can pack up to 1,800 tea bags per hour. By using these machines you can grow your packaging business through higher productivity and save a lot of manhours.
Many tea processing machines occupy small spaces as they are compact. This saves on factory space lowering leasing costs. Besides, the additional space also allows for the storage of products to be processed, and the already packaged tea ready for onward shipment.
Tea packaging equipment produces tea packages that are neat and attractive, improving brand visibility. This boosts your marketing initiatives by producing tea packaged to appeal to customers.
The parts of the tea packaging machines that process tea are made from stainless steel. This is in compliance with CGMP and CE for improved sanitation. Stainless steel is easy to clean and conventionally approved as safe for handling food and pharmaceuticals.
Moreover, the extra safety of content is enhanced through the double casing of teabags. This involves encapsulating a filter paper teabag inside a tougher outer envelope.
Using automatic or semi-automatic tea packaging equipment reduces the need for human labor. The packaging processes are mostly hand-free cutting the cost of human labor. A skilled operator runs the complete packaging process using user-friendly controls.
Furthermore, there’s improved industrial safety as diminished human labor in the factory results in fewer industrial accidents.
In the long run, the high productivity of the machine compensates for the upfront capital investment.
The machines are customizable and allow for the production of different bag sizes. You can also regulate the weight of each bag’s content and the machine’s performance speed to your preference.
Tea & Coffee Bag Styles
Tea packaging equipment achieves a high degree of packing accuracy. This ensures quality, consistent output as the weighing of contents, and sealing of packages are machine-guided. This is unlike manual packing that’s prone to human error and inconsistent packaging.
Constanta tea bag packing machines are integrated with a colorful touchscreen Human-Machine-Interface and PLC. This makes it easy to use by an average operator in a packaging environment.
Lastly, tea packaging equipment packs tea into single-use paper filter bags. These may also be secured in a second sachet. The tea remains until it’s opened for use. They’re disposed of shortly after use.
There are several types of tea packing machines;
We’ll discuss some of them in a bit more detail.
The machine packages tea into single-use filter sachets. The filter teabag is packaged with a hanging thread and an attached tag.
The machine’s components consist of stainless steel for the improved hygiene of the contents being packaged.
Sealing of the drip bags is by ultrasonic sealing or by heat sealing.
The machine may be connected to auxiliary devices that provide for date printing, flat cutting, and an option for easy tearing.
The pyramid tea bag packing machine forms pyramid-shaped tea packages. The filter bags may be made of nylon, non-woven material, or other biodegradable materials.
It’s popular for packing coffee, traditional tea, and herbal tea into filter sachets. The pyramid pouch formed may have a string and tag automatically attached from the roll stock. It can also incorporate an easy-open technique and a tear notch on the teabag.
The machine comprises a weigh filler, a sealer, and a conveyor. An ultrasonic sealer or a cold sealer is commonly used on the filter bag.
Small packaging businesses prefer investing in this machine. This is due to its high-speed performance that packs between 2,000-3,000 bags per hour.
The double chamber tea bag packing machine is an automated tea packaging solution. It employs advanced technology when compared with other tea packing machines.
It packs all kinds of loose leaf tea, red tea, black tea, green tea, herbs, and coffee.
The machine produces double casing filter sachets for the teabag by simultaneously forming an inner filter tea bag and an outer envelope that houses the teabag.
The inner bag comprises filter paper and is cold-sealed. A tag and thread are attached to the tea bag for ease of handling.
The outer bag is made up of paper composites such as plastics, nylons, and aluminum foil.
Next, the outer bag is sealed by either cold-sealing or heat-sealing. Thereafter, the automatic multifunctional double chamber tea bag packing machine counts and packs the packages into boxes.
The machine is versatile and can accommodate varying sizes for the inner and outer bags, and varying bag packing capacities of up to 12g. It’s equipped with a user-friendly PLC and a color touchscreen that is used to preset the preferred packaging specifications.
If you need to know the working principles, you need to know the components of the Tea Bag Packing Machines. We will go directly to the components of each tea packing machine right now.
It’s advisable that you make some critical considerations before acquiring a tea packing machine. Here are some important factors that’ll ensure you meet your industrial packaging needs.
Before you choose a tea packing machine, have you know about the tea? What’s the history of tea?
Your business is primarily established to make a profit. Before acquiring your tea packaging equipment, formulate your financial projections to ascertain business feasibility.
Explore the available financing options. Do you have sufficient funds to purchase, install, and run the new machinery? Consider the possibility of obtaining machine financing from financiers, or investors if necessary.
Furthermore, you may also consider leasing or renting a machine if applicable.
Leasing and renting cost less upfront compared with purchasing the machine. However, they may prove costly in the long run. Renting could work if you need the machine for short-term projects. However, it’s unlikely to make business sense for longer-term packaging projects.
Be clear on your tea bag packing requirements upfront. Clarify the packaging output or the tea bag designs you intend to realize to satisfy your market.
You need to know the tea categories, such as oolong tea, black tea, green tea, herbal tea, flower tea, iced tea, etc. Furthermore, you’d better to know the tea character. How does the tea make?
It’s advisable to acquire a tea packaging machine most relevant to your packaging needs. Although machines can be customized to meet a range of packaging requirements, frequent changeovers will waste valuable time and affect productivity.
Additionally, be cognizant of the packaging speed needed. Highly automated machines will present higher levels of productivity. Consider your current and projected packaging needs so that you acquire an appropriate machine.
Check for compatibility between the packaging machinery you already have and what you intend to acquire.
You could save money by only purchasing the components of a tea packing system that you need.
Assess the available floor space to determine if it’s sufficient for the machinery you intend to install.
Automated machinery is commonly compact but you should provide space for other packaging functions such as storage of packaged products, raw materials awaiting packaging, spare parts, and an area for the operators.
Be careful to check out product authenticity through independent product reviews. Also, verify the reputation of your supplier, brand reliability, certifications, and recognition.
Gauge the level of technical user support by way of videos, detailed manuals, online, or telephone availability of the vendor. What’s the quality of after-sales support provided?
Automatic tea packing machines ordinarily come equipped with Human-machine interfaces (HMI) that make them easy for technicians to operate. Ensure that these human-machine interfaces are simple enough.
Check for clarity of user manuals and available online support.
Evaluate bag changeovers; are they simple to carry out? Low machine downtimes save valuable time.
We have defined what tea packing machines are, and how you can benefit from them as an industrial tea packer. We considered the categories of tea packing machines, particularly the pyramid tea bag packing machine and the double chamber tea bag packing machine. The double chamber tea bag packing is more advanced with higher output per hour.
The constanta tea packing machine is more advanced since it’s continuous and high-speed. The max. speed is 120 bags per minute will fully fulfill high output for big tea companies. Meanwhile, the small tea bag packing machine which has a speed of 30~45 bags per minute is for a start-up or small business.
We highlighted the machines’ working principles, and the crucial factors to consider before purchasing a tea packing machine. You’ve seen how your budget, packaging requirements, factory size, and the machine’s ease of use are of particular importance.