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Sachet Packing Machine2020-11-27T02:21:36+00:00

Sachet Packing Machine

The sachet packing machine is kinda wonderful small packaging machine for pharmacy, nutritional, and detergent products. It’s widely used for sauce, coffee, cereals, shampoo, tomato ketchup, juice, jam, palm oil, and water. Synda Pack can give you the best sachet filling machine on the base of sachet filling and sealing equipment.

Synda Pack can provide you the best sachet packaging machine for your products, suitable for powder, liquids, paste, or granules. It can give the most suitable sachets wrapping of 3-side sealing, 4-side sealing, multi-lane sachet, and foreign sachet. We are excellent at the sachet packing machines from design to manufacture.

Synda sachet packing machines have multi-function for sachet packaging. It’s automatically sachets forming, measuring/weighing, filling, and sealing. Tear notch and easy-open systems are also available. Variable seal patterns can be realized too.

Synda sachet packing machine is a great small packaging machine for pharmacy and nutritional products.

sachet packing machine

Sachet Packing Machine Manufacturer

Best Sachet Packing Machinery With Better Price

  • Synda can supply sachet packing machine with many sachets types
  • 3 sides seal, 4 sides seal, central seal, stick, multi-track sachets for your choice
  • Easy notch for tearing can be added
  • Saw, flat, stripped, grid sealing pattern is free to realize
  • Paper, PET, Nylon, Foil compound laminated film adapts to the machine
  • All fillers, including pump filler, volumetric cup, auger filler can be perfectly matched with the sachet machine
  • Synda can choose the best sachet filling and sealing machine for sachet packaging of shampoo, sugar, salt, ketchup, honey products
  • PLC controlled with HMI touch screen make the sachet packaging machines fully automatic
  • High-speed up to 30~40 bags/min
  • Newly designed with stainless steel 304 make it be accord with food and pharmacy utility
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    Advanced Types of Sachet Packing Machines

    Synda can give you the best ketchup sachet packing machine. 3 sides seal or 4 sides seal pack both are available. With a special pneumatic filling machine, the filling capacity is up to 200ml. Machine power 1.5kw. Synda can also supply the rolled foil film with your logo printed on it. The package pattern is custom-made. Flatten, net or the round corner are all for your choice. It’s widely used for jam, sauce, tomato ketchup, and jelly.

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    This sugar sachet packaging machine is one of our star-ratings packing machinery. Synda can choose the most flexible sachet packing machine for your sugar products. It has a super fine function for brown and white sugar filling and sealing. Fully automatic from small sachet forming till end sugar package. Stick with 4 sides seal are also the favorite package in the market. Bag width can be up to 15cm. This sachet packing machine is also packaging for granules, snacks, cereals, cashew nuts, and dried fruit.

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    This is a shampoo sachet packing machine designed for shampoo packaging. Synda is a manufacturer of shampoo sachet packaging machines from China. We can give you the best shampoo sachet automatic packing machine with pneumatic filler. Packing range up to 200 grams. It’s very fast filling and sealing. The speed can reach 60 sachets/min. The sachet packing machinery is made of stainless steel which is anti-erosion protection from the shampoo.

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    This honey sachet packing machine has the function of sachet making, honey filling, and sachet sealing. There are pneumatic filling equipment and pump filler. Filling range from 1 ~ 200ml. 3 side seals, 4 side seal and stick sachet for your choice. Sealing patterns is also can be custom-made. Flatten, saw, net, etc. Notch tear and chain sachets are also can be realized. Synda will give you the best honey sachet packaging machinery with comfortable customer service. This small sachet packing machine can also pack sauce, seasoning, edible oil, mayonnaise, palm oil, and grease.

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    sachet packing machine

    Powder Sachet Packing Machine

    Synda can give you the high-quality powder sachet packing machine. The filling mode uses vertical auger filler or horizontal filler. It depends on the powder fluidity. With accurate dosing, the filling accuracy is within 1g. Pouches capacity up to 60 sachets per min. Pouches weight range from 1g to 150g. It’s mostly powder packaging machine for chili powder, seasoning, pharmaceutical powder, spicy powder, coffee, milk powder, chloride powder, pepper powder, etc. Notch tear, data print is also can be optional at your requirement.

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    This drip coffee packaging machine is advanced with a new type of heat sealing mode, the ultra-wave sealing. It’s an automatic drip coffee packing equipment with inner and outer sachet finished at one time. Synda can give you the most fashionable and reliable drip coffee packaging machine. The inner bag is a filter paper specially designed for drip coffee. The drip coffee package has a beautiful shelf showing. Make your coffee valued much.

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    Water Sachet Packing Machine

    The water sachet packaging machine is mainly for pure water automatic filling and sealing. It’s widely used for Africa countries. Fully automatic sachet making, it has a very convenient packaging advantage. Synda can supply the most suitable water sachet packaging machine and Bompie fruit juice packaging machine for you. We can also provide the water purifying device before water packaging. You just let us know your local water analysis report. The rolled film usually uses single-layer PE (polyethylene) film which has a good price advantage. Free shipping service is available.

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    The multi-lane sachet packing machine has many tracks that for sachet making filling and sealing. The capacity is big with max packaging speed of 2400 sachets per hour. It can pack powder, granules, and liquid products. Such as instant dry yeast, spicy powder, juice, ketchup, honey, salt, sugar, etc. All track weight is adjustable. Synda can give a custom-made multi-lane sachet packaging machine for your specific product. Other auxiliary packing equipment can also be matched and integrated into a packaging line. Such as bucket elevator, screw feeder, end belt conveyor, pinter, etc.

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    Useful Document for Sachet Packing Machine

    Sachet Packing Machines – The Ultimate FAQ Guide

    Sachet packing machines are ideal for sachet packaging of liquid, granules, or powder products for a variety of industries. Sachet packaging has gained immense popularity as they offer convenient, cost-effective packaging for food and pharmaceutical products, making them popular across a variety of industries. 

    You’ll be interested in knowing more about these machines.

    Sachet Packing Machine Demo

    Sachet Packing Machine Demo

    Sachet packing machines are easy to use. The basic operational principle is forming a sachet on a forming tube from a reel of film material, filling it with content, and sealing it. These machines are cost-effective, and compact occupying small floor space. They’re easy to use as they’re automated.

    In this article, we will venture into the world of sachet packing machines answering the following questions;

    What Categories of Sachet Packing Machines? 

    There are several categories of sachet packaging machines. They are Liquid Sachet Packing Machine, Powder Sachet Packaging Machine, Powder Sachet Packing Machine, Paste Sachet Packaging Machine, Granules Sachet Packaging Machine, 3 Side Seal Sachet Packing Machine, 4 Side Seal Sachet Packing Machine, Multi-lane Sachet Packing Machine, Center Seal Sachet Packing Machine, and Drip Coffee Sachet Packing Machine.

    Sachet Packing MachineMost Suitable for Packaging, Fill Seal.
    Liquid Sachet Packing MachineMilk, paste, water, jam, oil, fruit juice
    Powder Sachet Packing MachineFood and non-food packages in powder form
    Paste Sachet Packing MachineKetchup, tomato paste, beauty creams, and gels
    Granules Sachet Packing MachineIdeal for granules products like sugar, tea, detergent powder, grains, and pulses.
    3-Side Seal Sachet Packing MachineOne side of the sachet is folded while three sides are heat-sealed. Suitable for sachets containing granules, powder, and liquids.
    4-Side Seal Sachet Packing MachineSachets are sealed on all four sides, the output is a squarish or rectangular sachet.

    Ideal for liquids and granules; sachet sugar, salt, spice, sauce, cosmetics, mayonnaise, and pharmaceuticals

    Multi-lane Sachet Packing MachineCan handle free-flowing or viscous liquids; ketchup, chocolate syrup, yeast powder, and sauces
    Drip Coffee Sachet Packing MachineDesigned to fill and produce small and medium disposable packaging used in coffee and tea; tea bags, herbal tea bags, and coffee powder drip bags
    Center Seal Sachet Packing MachineThe film is folded from the center and seals as well as top and bottom.

       

    What are the Uses of Sachet Packing Machines?

    Sachet packing is popular as it’s a packaging solution that’s convenient to customers and manufacturers. It’s implementable across multiple industries and sectors.  Sachet packing machine used to pack brown sugar, salt, ketchup, coffee, spicy, sauce, etc.

    sachet packing machine for coffee and tea

    Coffee & Tea

    Here’s a sample of some products and industries that have found uses in sachet packaging. 

    • Coffee and tea sachets packing; There is a wide range of options for coffee and tea manufacturers who need packaging solutions for their produce. Synda Pack offers Drip Coffee Sachet Packaging Machine is an automatic, easy-to-use machine that’s perfect for whole bean coffee and ground coffee packaging. 
    • Liquid food products; Machines that are tailor-made for packaging liquids, pastes, jams, and so forth. The machine will be suitable for industries that deal with fruit juice, milk, honey, sanitizer, shampoo, water, or edible oil.
    • Household hygiene products, chemicals, and pharmaceuticals; The Sachet Packing Machine is perfect for packaging pharmaceutical powder, chemical powder, and spice powder. Sachets are popular for household cleaning agents. 
    • Food items; These machines are designed for food packaging in powder, liquids, or various granular forms. The Automatic Liquid Sachet Filling Machine is suited for foodstuffs in liquid form and pastes such as ketchup, mayonnaise, and tomato paste. Food powders and additives can also be automatically packaged using the state-of-the-art Sachet Packing Machine. 

    Synda Pack’s sachet packing machines have been particularly developed to handle a sachet packaging range of 1-150gs. It’s fast in output and can produce up to 30-60 sachets/min. 

    What are the Benefits of Sachet Packing Machines?

    Sachets present innumerable benefits to manufacturers, retailers, marketers, and consumers. Sachet Packing Machines deliver this benefit consistently. It enables faster production and precise packaging for mass consumption.

    Sachet Packing Machines are Compact Saving on Floor Space

    With commercial space becoming more and more precious, every manufacturer desires a machine that will occupy smaller floor space. Saving floor space can make more machines used. It cuts the lease costs a lot.

    Easy to Set-up and Operate With Basic Support and User-friendly Manuals

    Most modern sachet packing machines are automated. Automation is beneficial to users during packaging. It produces uniform, consistent sachets that have limited errors.

    The machine is programmed. The operator controls it easily by keying in specifications into the machine interface. Automation also cuts down manpower costs. Consistent product packaging enhances customer satisfaction. 

    Sachet Packaging Machine is Affordable

    Sachets packaging requires less material. Compared to other traditional packaging methods, sachet packaging materials occupy smaller spaces. This lowers storage, containerization, and shipping costs. 

    Sachets Packaging Preserve Quality

    Sachets packaging contains products in small quantities. Opening a sachet only exposes a small proportion of the content, it leaves the remainder safely sealed in sachets. 

    A shorter product exposure period leads to a minimal use of preservatives. You get to deliver the product to your customer in a near-fresh state.  

    Customizable

    As a manufacturer, you can customize the design and style of sachets to meet your unique specifications. Sachet packaging machines can produce sachets in a spectrum of shapes and sizes to match market preferences. 

    You can gain a competitive edge in the market by choosing from a wide range of packaging solutions and designs. 

    Environment-friendly Packages Can be Used

    Recyclable sachets can save on disposal costs and reduce greenhouse gases. 

    Sachets packaging is small in size and therefore produces less waste. Sachets are eco friendly since some sachets can be recycled. 

    Superior Preservation Against the Elements

    The multiple-film laminated sachets offer superior preservation against air, moisture, and extreme temperature. Film materials such as plastics that are often used are water-resistant. 

    Whether you’re packaging food for humans or pets, animal feeds, sanitizer gels, cosmetic oils, or pharmaceutical products, you can have the peace of mind that your product is safely conveyed to your buyers.

    Effective Branding

    Sachets make it easy to effectively brand and market products. Furthermore, selling in small packs is possible. Consumers prefer the convenience of small size packs. 

    Effectively Branded Sachets

    water sachet packaging film

    Liquid Sachet Packaging Rollstock Film

    How Does a Sachet Packing Machine Work?

    If you choose a different type of sachet packing machine, it might work in a slightly different way.

    You will choose the sachet packaging machines according to your packaging. Sachets are best suited for handling products in liquid form, granulated content, and powder. 

    Sachet packing machines can also operate in these broad categories.

    • Single-lane sachet packing machines; Sachets are produced on a single-lane yielding a single long pack that is cut into individual sachets.
    • Multi-lane sachet packing machines; Produces several lanes of sachets at the same time which are cut into individual sachets. Recommended for higher packaging needs.

    Sachet packing machines can produce pillow bags, quad seal bags, three side seal sachets, four side seal sachets, center seal sachets, gusseted bags, flat bottom bags, stick packs, and multi-track sachets as per your industrial product packaging requirements. 

    Choose a machine that best suits your industrial needs. 

    For your guidance review the table containing the categories of sachet packing machines and ensure you know the 8 things you must consider before purchasing a sachet packing machine later in this article.

    bag styles sample

    Bag Styles

    Here’s a step by step guide on how a sachet packaging machine works;

    Packaging Rollstock Film Unwinding and Transport

    The process begins by unwinding a large roll of pre-printed film material from roll stock. 

    The film material is wound up into a reel around a core that’s located at the rear end of the sachet packing machine.

    The film material is commonly made from polyethylene, cellophane laminates, paper laminates, and foil laminates depending on the industry preference. 

    The film is most commonly pulled from the reel by film transport belts that are positioned on the side of the tube that forms the bags from the film material.                   

    Some machine models that do not use transport belts have sealing jaws to move the film into the forming area. The jaws grab the film and move it downwards from the reel into the bag forming zone.

    Maintaining Film Tension

    As the film unwinds from the reel, it is ordinarily prone to sag if it’s loosely held, making it wander as it moves through the sachet packing machine.

    Filming Material Under Constant Tension

    To ensure this does not happen, a series of brake rollers move it up and down, applying regular pressure, to ensure the film is under constant tension. 

    Film Centering

    Optical sensors located in the machine detect the positioning of the film on the transport belt. They ensure it is perfectly centered. This mechanism autocorrects any wandering of the film by re-centering it. 

    Film centering and maintenance of constant tension is critical. This is because it will ensure that perfect sealing and cutting of sachets is realized. Perfectly cut sachets have properly aligned graphics.

    Optional Printing or Embossing

    The film moves through this section if a printing unit has been attached to the sachet packing machine. Thermal ink or ink-jet printers can be used here. You’ll find this section useful if you need to print dates, registration marks, logos, or informercials on the package.

    Sachet Formation

    Sachet Formation on Sachet Packing Machine

    The film then moves to the sachet forming tube. The film wraps around the forming tube until the opposite ends meet. They form what looks like a continuous tube of filming material.

    The conical tube forms the sachet into the correct size. It then seals the base of the sachet and the converging ends where a vertical seal is applied. 

    The width of your sachet is determined by the size of the forming tube. Where you need to produce sachets of different width, replace the forming tube on the sachet packing machine with one that corresponds to the required width.

    The length of the sachet can be varied by adjusting the sachet length dimensions on the machine’s operational interface. 

    sachet packing machine touch panel with filling and sealing device

    Sachet Forming & Filling Device

    Materials Filling Into the Sachet

    Once the sachet has received a bottom and vertical seal, filling with contents begins. 

    The sachet packing machine is tightly integrated with a filling mechanism that releases granular, liquid, or powder contents into the sachet via round tubes, flat nozzles, or auger fillers. 

    The filling system is responsible for accurate weighing of contents to ensure the quantity dispensed is exact. A volumetric cup, a liquid pump, or an auger filler are used to weight the contents being packaged.

    The sachet packing machine automatically synchronizes its operations so that the product is automatically released when the sachet opens.

    Sachet Sealing

    The sachet at this point is already sealed vertically and at the bottom. The top portion is what remains to be sealed after receiving the contents.

    Sealing of the top part of the sachet happens when a set of horizontal jaws come together to heat-seal the sachets. Note that sealing the top of one sachet creates the base for the next sachet on the packaging line. 

    A sachet packing machine that operates constantly without having to pose for an action to be executed is referred to as a continuous motion machine. In that case, the sealing mechanism has constant contact with the packaging film as it passes through the sealing area. 

    A continuous motion machine has faster output than an intermittent motion packaging machine and is recommended for high-speed production.

    Heat sealing may not be appropriate for industries where products are heat sensitive or need to be packaged in a frozen state. Ultrasonic sealing that makes use of vibration is often used for “cold sealing”.

    Synda Pack’s sachet packing machine comes with an easy tear notch and variable seal patterns

    Sachet Discharge

    Sachets Discharged From a Multi-lane Sachet Packing Machine

    Finally, the sachet that has been filled and sealed is discharged from the machine. It is now ready for further packaging and distribution. As sealing occurs, a sharp knife located inside the sealing jaws cuts off the sachet. After that, it is released for onward transmission. 

    The sachets are released into an outfeed conveyor or a container. 

    Sachet packing machines can produce 30-60 sachets in a minute depending on the type of machine and the sachet used. 

    Post-Discharge Operations

    The sachet may need to undergo specific quality control tests to confirm the packaging aims have been achieved. The sachets may go through check weighers, or metal detectors and x-ray machines depending on your industry.

    The sachets may be further consolidated through a case or carton packaging. Then it will be containerized for transportation to your warehouse or consumers.

    What is a Multi-lane Sachet Packing Machine?

    A multi-lane sachet packing machine is being used to create several strips of sachets. The process will be based on the same principles above but would differ slightly. 

    Here’s what happens;

    • The packing film material is cut into several strips as it is pulled into the sachet forming area. The number of strips cut is based on the number of sachet packing lanes on the machine.
    • The sachet strips made in the previous step move around several forming tubes forming a long sachet strip.
    • The filling, sealing, and discharging process occurs simultaneously along the several forming tubes in the same manner already explained from the above processes. 

    Here’s a video demonstrating how a sachet packing machine operates;

    Can a Sachet Packing Machine Handle Different Products, Sachet Sizes, and Packaging Styles?

    Yes, it can package different products on the condition that they are in the same status. For example, the granules products, all products are similar granules. Liquid products, all the products are liquids or paste. Powder vice verse. 

    For there are different fillers that are integrated with sachet packing machines. Liquids use piston filler or pump filler; powder use auger filler; and granules use volumetric cup filler. 

    No, it cannot package for different packaging styles in one sachet packing machine. For the sealer styles are different. There are 3 sides of seal styles, such as 3 side seal sachet, center seal sachet, and 4 side seal sachet.

    Yes, it can package for the different sizes. This is achieved by adjusting your machine to cater for different sachet sizes and packaging styles. The process of adjusting the machine to package a different sachet size or type is called a changeover.

    However, not every sachet packing machine is versatile enough to handle all the parameters you may want. 

    Invest in a machine that is best suited for your sachet specifications. This is because machines are made to operate at best for a specific function. They can be adjusted to perform other functions, but with less efficiency.

    How Much Does a Sachet Packing Machine Cost?

    It’s not easy to give a specific price. This is because the price of the sachet packing machine will vary depending on the function, material, and dimension of the machine.

    However, we can give a price estimate.

    For an automatic sachet packing machine for small sachet dosing 5~100g granules, powder, and liquid, the price is around $3,800 per set. A 4-side seal sachet packing machine costs more than a 3-side seal by $300.

    You can get a quick quote with us and submit the specifications of the sachet packing machine you need to get a better quote.

    You’ll generally pay more for a more complex machine, customized, and has a higher processing speed.

    How Do I Prepare my Factory for a Sachet Packing Machine?

    You need to prepare well before receiving and operationalizing your machine. 

    • Ensure your workforce has the technical capacity and training to operate the machine you purchase
    • Have adequate space to allow for the sachet packing machine, the operators and storage area for contents, and shelf-ready sachets.
    • Plan for growth early as you automate your packaging. You may need more machines in the future.

    Should I Buy My Sachet Packing Machine From China or the USA and Europe?

    It’s increasingly clear that China is a global manufacturing powerhouse capable of producing high-quality goods at a competitive price compared to the USA or Europe. 

    China has gained a high reputation as a manufacturing hub earning the name, “the world’s factory”.   There are many US and European based companies that manufacture goods in China. 

    Buying from China is a good decision.

    How Easy is it to Operate a Sachet Packing Machine?

    Most of the sachet packing machines at SyndaPack are easy to operate. You do not require advanced engineering and technical expertise to run the machines.

    Our machines are user friendly with color Touch Screen human interfaces that are easy to understand. 

    Furthermore, our expert technical support team is available to train and give support to your firm.

    Eight Things to Consider Before Purchasing a Sachet Packaging Machine 

    1. Machine versatility; Consider a machine that can handle various product lines and not just a single packaging solution.  Having a futuristic mind that accommodates business growth prospects can guide the purchasing decision.
    1. The sachet type you want to produce; flexible sachet packing machines give a leeway for the production of many types of bags. Common bag types are flat, the stick packs, 3 side seal packs, 4 side seal packs, and center seal packs.
    1. What’s your required speed output; How many bags are you planning to produce per minute? Continuous motion machines have a higher output than intermittent motion packing machines. 

    Small scale sachet packaging may require manual to semi-automatic sachet packaging machines. And industrial sachet packaging machines need to produce a lot of sachets that need fully automated high-speed machines. 

    1. Choosing between ready-made pouches and roll stock film; Producing sachets from a film roll is cheaper but a preformed pouch has a classier look. Resolving which you’ll produce will determine the sachet packing machine that will suit you.
    1. Bag specifications; Your requirements should match the predefined features of a sachet making machine that you intend to purchase. The machine you purchase should satisfy vital bag specifications such as bag size and weight. 

    Will you need gusseted or stand up bags? Does your product need enhanced sealing to meet regulatory requirements?

    1. Product specifications; Consider whether your products are in liquid, powder, or solid states and if there is a need for packing at low temperatures or packing in high. Powder in fine mesh or coarse mesh.
    1. Space availability at your factory; This will determine the size of the machine that you can purchase. Space should be adequate for the machine, machine operators, other devices that may be integrated into the machine such as filling components, and a packaging area.
    1. Check if there are auxiliary (complimentary) services added to the package. A sachet machine with add-ons such as an easy tear notch, color ribbon printer, chained sachets, and a punch hole for wall display can promote your packaging outcome.

    Conclusion

    Sachet packing machines offer a great packaging option for pharmaceutical products, food substances, and detergents as these machines are renowned for handling loose and granulated products and liquids.

    Synda Pack offers the best in class sachet packing machines at the best price for your nutritional or pharmaceutical packaging. We offer modern technology, excellent technical support, user-friendly manuals, and add-ons on your sachet machine purchase. 

    The sachet packaging machines come in a wide variety for your selection to meet your unique industrial packaging needs. All fillers are perfectly matched with the sachet machine making Synda Pack your one-stop shop for all your packaging requirements.

    Sachet packing machines are automated and with basic guidance, training, and support, that is also available online. With Synda Pack, you can successfully move your business to the next level and gain a competitive edge in the marketplace. 

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