Drip Coffee Bag Packing Machine

Synda drip coffee bag packing machine is a high-speed packing machine that can fill and seal up to 60 bags per minute. It is the perfect solution for coffee companies who are looking for a faster and more efficient way to package their coffee.

With more than 15 years of expertise in the tea and coffee industries, we have mainly 3 types of drip coffee bag packing machines. DC-19 is our standard model. It explores ultrasonic sealing technology and vertical form-fill-seal (VFFS) envelope packaging. The speed is up to 35~40 bags/min.

DC-29 is a middle-speed drip coffee bag packing machine. Though it has the same ultrasonic sealing mode, DC-29 explores HFFS (horizontal form-fill-seal) envelope packaging. This envelope packaging style guarantees a super-nice envelope package. The speed can reach 40~43 bags/min.

We also have a high-speed drip coffee bag packing machine, the modal DC-39. DC-39 has very stable and fast coffee bag packaging as well as envelope packaging. It explores servos running which is a precise and quick movement. The speed is as fast as 60 bags/min.

drip coffee bag packing machine

Drip Coffee Bag Packing Machine Solution

High-speed & Stable Drip Coffee Bag Packing Solution

  • Synda can supply variable drip coffee bag packing machine
  • Standard speed, middle-high speed, and high speed for your choice
  • VFFS envelope packaging and HFFS envelope packaging to meet your needs
  • Ultrasonic cutting & sealing technology
  • Paper, PET, Nylon, and Foil compound laminated film available for envelope packaging
  • Precise dosing filler for 5-gram to 15-gram coffee
  • Servo motor drive guarantees stable and fast running
  • PLC controlled with HMI touchscreen
  • High-speed up to 50~60 bags/min
  • GMP food standard
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    Types of Drip Coffee Bag Packing Machines

    Drip Coffee Bag Packaging Machine

    The inner bag of DC-19 is cut by ultrasonic sealing, and the outer bag is heat-sealed to produce a good-looking bag shape. The integrated production speed of inside and outside can reach 1800-2000 bags/hour. By means of automatic quantification, the grams can be adjusted within a certain range. And it can be filled with nitrogen to ensure the quality and freshness of the product.

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    Drip Coffee Bag Machine

    The DC-29 adopts the appearance of stainless steel, the inner bag is sealed by ultrasonic, and the outer bag is sealed by heat. The integrated packaging speed of inside and outside reaches 2100-2400 bags/hour. It can adjust the number of grams within a certain range by means of automatic dosing. Pneumatic components are selected from famous brands. And it can also be equipped with a nitrogen filling device.

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    High-speed Drip Coffee Bag Packing Machine

    The DC-39 adopts the appearance of baking paint, the outer bag is sealed by heat, and the inner bag is sealed by ultrasonic. The packaging speed of this high-speed production machine is as high as 3900-4200 bags/hour. The pneumatic components of the machine are selected from famous brands. And it can also be equipped with a nitrogen filling device. It adopts mechatronics and does not need to shut down when changing data.

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    Useful Document for Drip Coffee Bag Packing Machine

    Drip Coffee Bag Machine: Ultimate Guide

    Coffee is a top beverage with a worldwide consumption of about 2 billion cups daily. Coffee graces many coffee tables and is an excellent beverage on a date or while unwinding with friends and family. One of the increasingly popular ways of consuming coffee is the use of single-serve drip coffee bags. That’s where drip coffee bag machines become essential.

    categories of drip coffee

                                                          Categories of Drip Coffee

    A drip coffee bag machine is a superb packaging solution for customers to enjoy coffee conveniently without requiring additional sophisticated coffee-making equipment. In particular, proper packaging helps preserve freshness, improves market attractiveness, and makes the distribution of coffee products more convenient.

    As coffee continues to grow in popularity, and with many drip coffee bag machines coming into the market, you can be overwhelmed as a manufacturer: That’s why you need this ultimate guide. 

    Identifying the best packaging machines for your drip coffee industrial plant will depend on several factors such as the type of coffee products you handle and the speed of output. 

    This ultimate guide is a valuable resource in identifying the type of machine you may want to purchase for your drip coffee processing plant. 

    Table of contents:

    What Is a Drip Coffee Bag Packing Machine?

    Applications Of a Coffee Bag Packing Machine?

    Benefits of a Drip Coffee Bag Packing Machine

    Drip Coffee Bag Styles

    • VFR Drip Coffee Bags

    • Pachit Drip Coffee Bags

    • Conic Drip Coffee Bags

    • Round Type Drip Coffee Bags

    Categories of Drip Coffee Bag Packing Machines

    • Standard-speed Drip Coffee Bag Packing Machine

      • Pros of a standard-speed drip coffee packing machine
      • Components of a standard-speed drip coffee packing machine
      • The working mechanism of a standard-speed drip coffee packing machine
    • Ultrasonic Drip Coffee Packing Machine with Vertical Form-fill-seal Envelope Packaging Machine

      • Pros of a VFFS ultrasonic drip coffee packing machine
      • Components of a VFFS ultrasonic drip coffee packing machine
      • The working mechanism of a VFFS ultrasonic drip coffee packing machine
    • Ultrasonic Drip Coffee Packing Machine with Super-fast Horizontal Form-fill-seal Envelope Packaging Machine

      • Pros of a super fast HFFS ultrasonic drip coffee packing machine
      • Components of a super fast HFFS ultrasonic drip coffee packing machine
      • The working mechanism of a super fast HFFS ultrasonic drip coffee packing machine
    • UFO-Style Drip Coffee Bag Machine 

    How to Choose a Suitable Drip Coffee Bag Machine for Your Business.

    Conclusion

    Auxiliary equipment that works with drip bag coffee machines

    Q&A: Common Questions on Drip Coffee Bag Machines

    Read on for all you need to know about drip coffee bag machines. 

    What Is a Drip Coffee Bag Packing Machine?

    A drip coffee bag machine automates the process of packaging ground coffee into single-use drip bags. The machine automatically fills, weighs, forms, and packs coffee into single bags. 

    Advanced drip coffee bag machines can form a drip coffee sachet with an external bag for enhanced hygiene and presentation. These machines are fast and can make up to 60 bags a minute. 

    The packaging machine counts the bags produced and has a mechanism to ensure that every bag is filled with ground coffee before it is sealed. 

    Drip coffee bag machines are equipped with sealing and cutting technology that produces attractive coffee bags that will go a long way in promoting your brand in a competitive market. 

    Drip coffee bag machines are generally classified according to their speed of operation. 

    Applications Of a Drip Coffee Bag Packing Machine?

    A coffee bag packaging machine can package coffee, green tea, herbal tea, and even medicinal herbs. 

    Therefore, it is a multi-purpose device that comes in handy for a variety of packaging needs you may have. 

    Coffee comes in various forms;

    • Whole bean.
    • Ground coffee.
    • Coffee powder. 
    • Coffee extract.

    These different states of coffee depend on the level of processing from when the whole beans are harvested from the farm. 

    A drip coffee bag machine packages ground coffee making it convenient to brew it conveniently as an alternative to instant coffee. 

    Benefits of a Drip Coffee Bag Packing Machine

    Using a drip coffee bag machine comes with several benefits to the manufacturer, distributor, and consumer.  If you have not yet embraced automated machine packaging for your coffee processing business then you are missing out by a lot. 

    1. Saves on labor costs 

    An automated drip coffee bag machine will cut down the need for manual labor in the packaging process. Although you will have skilled operators running the machines, you will manage a leaner workforce. This will significantly lower your factory labor costs. 

    Furthermore, the machine’s high output will lead to higher productivity of superior quality coffee bags from your business. Machines produce bags of uniform quality hence predictable products in the market. 

    1. Higher accuracy and precision 

    Manual processes in coffee packaging result in lots of wastage due to spillages and inaccurate weighing of products due to human errors. 

    With automation, filling technologies weigh packages with pin-point precision hence producing packages of uniform weight. Such technologies as multi-head scales and weighing augers have a reputation for accurate weighing which minimizes product wastage during packaging. 

    1. Better coffee bag sealing 

    Machine packaging consistently produces a superior seal that secures your coffee as it is transported to the market or stored in warehouses.  No one wants to take coffee with compromised taste due to poor packaging. 

    Coffee needs to retain its freshness if customers will enjoy it on their coffee tables. To prevent your coffee from going stale or picking odors and moisture, you need superior sealing in a drip coffee bag. 

    Machine packaging yields an exceptional seal that lowers the effect of the external environment on your coffee in the drip coffee bag. A well-done seal reduces the need for reworks on bags that may not be up to standard, something which happens with manual packaging. 

    1. Durable machines

    Coffee packaging will offer value for money as they are durable and sturdy.  

    Built with a robust stainless steel structure that resists corrosion, they are a worthy investment for your industrial plant. Besides, they are designed to be easy to clean. 

    Additionally, drip coffee bag machines come in a variety of models depending on your budget. The compact nature of the machines lowers the cost of containerization, storage, and transportation. 

    1. High productivity

    Enjoy economies of scale with highly productive drip coffee bag machines and grow in profitability. A highly productive machine enables you to increase output, meet growing demand,  and reach new markets. 

    1. Hygienic packaging

    Automated drip coffee bag packaging machines greatly improve hygiene by preventing human contact with the coffee being packaged. Sophisticated technology that allows for inner and outer bag forming and filling during packaging further enhances hygienic coffee packaging. 

    Additionally, drip coffee bag machines are made of stainless steel which is recommended for handling food substances. Stainless steel is rustproof and easy to clean. Both CE and CGMP require that food processors adhere to certain hygienic standards through their industrial processes. 

    1. Improved industrial safety

    Automated drip coffee bag machines have a user-friendly Human-Machine Interface that allows operators to work hands-free. Skilled floor workers instruct the machine by way of touchscreen controls to run the entire packaging process. 

    Moreover, less dependence on manual labor for the packaging process significantly lowers incidences and accidents in the factory. Fewer manual laborers on-site means you will be paying less for staff injuries due to improved industrial safety.

    1. Better brand visibility

    Ultrasonic sealing and heat-sealing technologies help produce unique drip coffee bag shapes that are attractive to consumers. 

    Visual appeal is an integral part of promoting your brand to help you stand out in a highly competitive market space. 

    1. Retains the freshness of the ground coffee for longer

    Coffee is a sensitive product that can quickly lose its characteristic quality flavors when exposed to the elements over time. Drip coffee bag packaging helps secure the ground coffee into sachets and an outer envelope, in some cases.  

    Freshness is mainly achieved by introducing nitrogen into the filter bag using a nitrogen-flushing device. Nitrogen is an inert gas that slows down reactions between the coffee and the elements keeping it fresh when it is opened up for brewing. 

    1. Sustainable packaging is used

    Modern drip coffee bag machines use biodegradable filter materials for the packaging process. This has a huge advantage in lowering global carbon emissions and reducing waste management costs making for a better environment and a more sustained world for future generations.

    Drip Coffee Bag Styles

    Drip coffee bags were invented by the Japanese in the 90s and offer a convenient way to consume specialty coffee while on the go. Drip coffee bags have grown in popularity recently due to their ease of use and portability. 

    Coffee sellers have also taken advantage of the soaring popularity of drip coffee bags to introduce products into the market that are packaged in drip coffee bags.

    What is a drip coffee bag?

    Drip coffee bags are portable bags that contain ground coffee enclosed in paper stands that are unwrapped and dangled over cups. The bag hooks to the side of the cup by a handle while you pour hot water into the cup through the ground coffee. 

    The bag is immersed in hot water in the cup allowing for the flavors to diffuse into the cup for a refreshing cup of brewed coffee. The bag is then disposed of after the coffee has been extracted. 

    There are several types of drip coffee bags:

    1. VFR Drip Coffee Bags

    You’ll notice a VFR single-use drip coffee bag from its 3 points that hook onto the cup and its broad mouth. 

    1. Pachit Drip Coffee Bags

    A pachit drip coffee bag is the most common coffee bag in use. It’s compact and easy to use. 

    1. Conic Drip Coffee Bags

     

     Just like the name suggests, a conic drip coffee bag is conical in shape. It offers superb extraction of the coffee owing to its classical shape. 

    1. Round-Type Drip Coffee Bags

    The round-type drip coffee bag is fairly simple to use. It’s highly portable and compact and suitable for the outdoors and convenient coffee making on the move. 

    Categories of Drip Coffee Bag Packing Machines

    Drip coffee bag machines come in various categories:

    • Standard-speed Drip Coffee Bag Packing Machine
    • Ultrasonic Drip Coffee Packing Machine with Vertical Form-fill-seal Envelope Packaging Machine
    • Ultrasonic Drip Coffee Packing Machine with Horizontal Form-fill-seal Envelope Packaging Machine
    • UFO-Style Drip Coffee Packing Machine 
    1. Standard-speed Drip Coffee Bag Machine

    A standard-speed machine that is popular for packaging ground coffee, various teas, and other granulated food products. It can package from 35-40 bags per minute. 

    The DC-19 Drip Coffee Bag Machine is a great example of a standard-speed machine.

    The machine is based on a vertical form-fill-seal (VFFS) packaging design and includes ultrasonic sealing technology. 

    This machine produces attractive outer bag shapes that are heat-sealed with ultrasonic cutting technology employed to cut the inner bag. 

    Packaging allows for gassing with nitrogen to preserve the freshness of the ground coffee. 

    With this machine, you can automatically adjust the amount of coffee in each drip bag within a specified range. 

    Components of a Standard-speed Drip Coffee Bag Machine

    • The machine can package from 1800 to 2000 bags per hour.
    • It uses ultrasonic sealing technology to cut the inner bag resulting in an attractive drip coffee bag. 
    • The outer bag, which is heat-sealed, is easy to tear. 
    • The machine has an effective Human-Machine-Interface that makes it user-friendly through the touch screen mechanism and a robust PLC control system that is simple to operate.

    The Benefits of a VFFS Coffee Bag Machine

    The standard-speed drip coffee bag machine is a vertical form-fill-seal machine and comes with some benefits:

    • Is a fast process and hence highly productive.
    • The vertical orientation makes it occupy less floor space.
    • Relatively affordable.
    • Is a reliable technology that has been used over the years.
    • The machine is versatile and can carry accommodate variations in bag size and type. 

    The Working Mechanism of a Standard-speed Drip Coffee Bag Machine

    DC-19 Drip Coffee Bag Packaging Machine | Coffee Packaging Machine | Synda Pack

    This machine functions on a Vertical Form-Fill-Seal (VFFS) model. In summary, this is the working mechanism for a standard-speed drip coffee bag machine:

    • The machine transports and unwinds a continuous film sheet that will form into the drip coffee bags. 
    • The drip coffee bags are formed from biodegradable nonwoven filter fabrics that are excellent for packaging and brewing coffee. 
    • The drip coffee bag is unwound from a rollstock under tension using the machine’s transport system and automatic rollers. The rollers maintain the film’s position during the process of bag formation.
    • The film that’s under tension moves downwards to the bag-forming area.
    • At this point, you may print on the film if you have linked your machine to a printer. The printing may be branding marks such as logos and marketing information, or functional details like the date of manufacture.
    • Next is the bag formation process through a series of actions on the forming tube. 
    • There are two modes of VFFS machines; the continuous motion machines where film transport and bag formation are continuously happening and the intermittent motion machines where the process stops and restarts each time a bag is formed.
    • Then follows the bag filling and sealing stages. Here ultrasonic sealing occurs for the inner bag while the outer bag is heat sealed. 
    • Finally, the completed drip coffee bag is discharged from the machine into a receiving receptacle for further bulk packaging, and onward storage and transportation.
    1. High-speed Ultrasonic Drip Coffee Bag Machine with Horizontal Form-fill-seal Envelope Packaging Machine

    A high-speed drip coffee bag machine works with envelope packaging on a Horizontal Form-Fill-Seal (HFFS) mechanism. It also incorporates envelope packaging. The machine has an impressive output and can package between 2100 to 2400 bags per hour. 

    Besides, the packaging produces an appealing envelop package that will help you reach your market. The U-shaped outer bag is nice-looking and is easy to tear open for use. 

    The DC-29 Drip Coffee Bag Packing Machine is an example of a high-speed drip coffee bag machine that explores the HFFS working mechanism. It features an imposing stainless steel structure. 

    This machine is applicable for the packaging of a wide range of granular food products and granular herbs ranging from ground coffee, granules, black tea, and green tea, to other healthy tea products.

    Components of a High-speed Drip Coffee Bag Machine

    • Employs ultrasonic sealing to cut the inner bag while heat-sealing the outer bag. The resultant product is a drip coffee bag that is striking in shape and looks. 
    • Features a PLC control system that is reliable, simple, and easy to use with a touchscreen component. 
    • Allows for the adjustment of the coffee drip bag weight in grams using the automatic quantitative method. There is a specified range of weight in grams that is allowable on the machine. 
    • High-quality packaging provides for gassing the coffee bags with nitrogen to enhance the freshness of the product during storage.
    • The pneumatic parts of the machine are made by reputable companies making for a durable investment. 
    • High-speed performance that produces 40-43 bags per minute. Moreover, you can adjust data on the machine while the machine runs thanks to the adoption of mechatronics. 

    The Working Mechanism of a High-speed Drip Coffee Bag Machine

    DC-29 Drip Coffee Bag Packaging Machine | Coffee Packing Machine | Synda Pack

    A horizontal form fill seal machine operates with an overall rotary orientation. 

    • The machine forms a drip bag from a film of filter paper on a roll of stock film. 
    • All the operations of the machine happen in a rotary arrangement from start to finish – that is, from the formation of a drip bag, to fill with ground coffee, and then sealing.
    • The drip bag is then stashed into a beautifully made envelope 

    The Benefits of an HFFS Coffee Bag Machine

    The high-speed drip coffee bag machine is a horizontal form-fill-seal machine and has several advantages:

    • Super fast processing speeds therefore highly productive.
    • A compact machine that maximizes space.
    • A superior machine ergonomically.
    1. Ultrasonic Drip Coffee Bag Machine with Super-fast Horizontal Form-fill-seal Envelope Packaging Machine

    This superfast horizontal form-fill-seal drip coffee bag machine functions in a similar way to the previously discussed machine, except that this one is super fast. The machine can package up to 60 bags in a minute, or 3900-4200 bags per hour. 

    Bags made from this machine are super attractive with beautiful designs coupled with envelope packaging.