Drip Coffee Bag Packing Machine

Types of Drip Coffee Bag Packing Machines

Drip Coffee Bag Machine: Ultimate Guide

Coffee is a top beverage with a worldwide consumption of about 2 billion cups daily. Coffee graces many coffee tables and is an excellent beverage on a date or while unwinding with friends and family. One of the increasingly popular ways of consuming coffee is the use of single-serve drip coffee bags. That’s where drip coffee bag machines become essential.

                                                      Categories of Drip Coffee

A drip coffee bag machine is a superb packaging solution for customers to enjoy coffee conveniently without requiring additional sophisticated coffee-making equipment. In particular, proper packaging helps preserve freshness, improves market attractiveness, and makes the distribution of coffee products more convenient.

As coffee continues to grow in popularity, and with many drip coffee bag machines coming into the market, you can be overwhelmed as a manufacturer: That’s why you need this ultimate guide. 

Identifying the best packaging machines for your drip coffee industrial plant will depend on several factors such as the type of coffee products you handle and the speed of output. 

This ultimate guide is a valuable resource in identifying the type of machine you may want to purchase for your drip coffee processing plant. 

Table of contents:

What Is a Drip Coffee Bag Packing Machine?

Applications Of a Coffee Bag Packing Machine?

Benefits of a Drip Coffee Bag Packing Machine

Drip Coffee Bag Styles

• VFR Drip Coffee Bags

• Pachit Drip Coffee Bags

• Conic Drip Coffee Bags

• Round Type Drip Coffee Bags

Categories of Drip Coffee Bag Packing Machines

• Standard-speed Drip Coffee Bag Packing Machine

  • Pros of a standard-speed drip coffee packing machine
  • Components of a standard-speed drip coffee packing machine
  • The working mechanism of a standard-speed drip coffee packing machine

• Ultrasonic Drip Coffee Packing Machine with Vertical Form-fill-seal Envelope Packaging Machine

  • Pros of a VFFS ultrasonic drip coffee packing machine
  • Components of a VFFS ultrasonic drip coffee packing machine
  • The working mechanism of a VFFS ultrasonic drip coffee packing machine

• Ultrasonic Drip Coffee Packing Machine with Super-fast Horizontal Form-fill-seal Envelope Packaging Machine

  • Pros of a super fast HFFS ultrasonic drip coffee packing machine
  • Components of a super fast HFFS ultrasonic drip coffee packing machine
  • The working mechanism of a super fast HFFS ultrasonic drip coffee packing machine

• UFO-Style Drip Coffee Bag Machine 

How to Choose a Suitable Drip Coffee Bag Machine for Your Business.

Conclusion

Auxiliary equipment that works with drip bag coffee machines

Q&A: Common Questions on Drip Coffee Bag Machines

Read on for all you need to know about drip coffee bag machines. 

What Is a Drip Coffee Bag Packing Machine?

A drip coffee bag machine automates the process of packaging ground coffee into single-use drip bags. The machine automatically fills, weighs, forms, and packs coffee into single bags. 

Advanced drip coffee bag machines can form a drip coffee sachet with an external bag for enhanced hygiene and presentation. These machines are fast and can make up to 60 bags a minute. 

The packaging machine counts the bags produced and has a mechanism to ensure that every bag is filled with ground coffee before it is sealed. 

Drip coffee bag machines are equipped with sealing and cutting technology that produces attractive coffee bags that will go a long way in promoting your brand in a competitive market. 

Drip coffee bag machines are generally classified according to their speed of operation. 

Applications Of a Drip Coffee Bag Packing Machine?

A coffee bag packaging machine can package coffee, green tea, herbal tea, and even medicinal herbs. 

Therefore, it is a multi-purpose device that comes in handy for a variety of packaging needs you may have. 

Coffee comes in various forms;

• Whole bean.
• Ground coffee.
• Coffee powder. 
• Coffee extract.

These different states of coffee depend on the level of processing from when the whole beans are harvested from the farm. 

A drip coffee bag machine packages ground coffee making it convenient to brew it conveniently as an alternative to instant coffee. 

Benefits of a Drip Coffee Bag Packing Machine

Using a drip coffee bag machine comes with several benefits to the manufacturer, distributor, and consumer.  If you have not yet embraced automated machine packaging for your coffee processing business then you are missing out by a lot. 

1. Saves on labor costs 

An automated drip coffee bag machine will cut down the need for manual labor in the packaging process. Although you will have skilled operators running the machines, you will manage a leaner workforce. This will significantly lower your factory labor costs. 

Furthermore, the machine’s high output will lead to higher productivity of superior quality coffee bags from your business. Machines produce bags of uniform quality hence predictable products in the market. 

1. Higher accuracy and precision 

Manual processes in coffee packaging result in lots of wastage due to spillages and inaccurate weighing of products due to human errors. 

With automation, filling technologies weigh packages with pin-point precision hence producing packages of uniform weight. Such technologies as multi-head scales and weighing augers have a reputation for accurate weighing which minimizes product wastage during packaging. 

1. Better coffee bag sealing 

Machine packaging consistently produces a superior seal that secures your coffee as it is transported to the market or stored in warehouses.  No one wants to take coffee with compromised taste due to poor packaging. 

Coffee needs to retain its freshness if customers will enjoy it on their coffee tables. To prevent your coffee from going stale or picking odors and moisture, you need superior sealing in a drip coffee bag. 

Machine packaging yields an exceptional seal that lowers the effect of the external environment on your coffee in the drip coffee bag. A well-done seal reduces the need for reworks on bags that may not be up to standard, something which happens with manual packaging. 

1. Durable machines

Coffee packaging will offer value for money as they are durable and sturdy.  

Built with a robust stainless steel structure that resists corrosion, they are a worthy investment for your industrial plant. Besides, they are designed to be easy to clean. 

Additionally, drip coffee bag machines come in a variety of models depending on your budget. The compact nature of the machines lowers the cost of containerization, storage, and transportation. 

1. High productivity

Enjoy economies of scale with highly productive drip coffee bag machines and grow in profitability. A highly productive machine enables you to increase output, meet growing demand,  and reach new markets. 

1. Hygienic packaging

Automated drip coffee bag packaging machines greatly improve hygiene by preventing human contact with the coffee being packaged. Sophisticated technology that allows for inner and outer bag forming and filling during packaging further enhances hygienic coffee packaging. 

Additionally, drip coffee bag machines are made of stainless steel which is recommended for handling food substances. Stainless steel is rustproof and easy to clean. Both CE and CGMP require that food processors adhere to certain hygienic standards through their industrial processes. 

1. Improved industrial safety

Automated drip coffee bag machines have a user-friendly Human-Machine Interface that allows operators to work hands-free. Skilled floor workers instruct the machine by way of touchscreen controls to run the entire packaging process. 

Moreover, less dependence on manual labor for the packaging process significantly lowers incidences and accidents in the factory. Fewer manual laborers on-site means you will be paying less for staff injuries due to improved industrial safety.

1. Better brand visibility

Ultrasonic sealing and heat-sealing technologies help produce unique drip coffee bag shapes that are attractive to consumers. 

Visual appeal is an integral part of promoting your brand to help you stand out in a highly competitive market space. 

1. Retains the freshness of the ground coffee for longer

Coffee is a sensitive product that can quickly lose its characteristic quality flavors when exposed to the elements over time. Drip coffee bag packaging helps secure the ground coffee into sachets and an outer envelope, in some cases.  

Freshness is mainly achieved by introducing nitrogen into the filter bag using a nitrogen-flushing device. Nitrogen is an inert gas that slows down reactions between the coffee and the elements keeping it fresh when it is opened up for brewing. 

1. Sustainable packaging is used

Modern drip coffee bag machines use biodegradable filter materials for the packaging process. This has a huge advantage in lowering global carbon emissions and reducing waste management costs making for a better environment and a more sustained world for future generations.

Drip Coffee Bag Styles

Drip coffee bags were invented by the Japanese in the 90s and offer a convenient way to consume specialty coffee while on the go. Drip coffee bags have grown in popularity recently due to their ease of use and portability. 

Coffee sellers have also taken advantage of the soaring popularity of drip coffee bags to introduce products into the market that are packaged in drip coffee bags.

What is a drip coffee bag?

Drip coffee bags are portable bags that contain ground coffee enclosed in paper stands that are unwrapped and dangled over cups. The bag hooks to the side of the cup by a handle while you pour hot water into the cup through the ground coffee. 

The bag is immersed in hot water in the cup allowing for the flavors to diffuse into the cup for a refreshing cup of brewed coffee. The bag is then disposed of after the coffee has been extracted. 

There are several types of drip coffee bags:

1. VFR Drip Coffee Bags

You’ll notice a VFR single-use drip coffee bag from its 3 points that hook onto the cup and its broad mouth. 

1. Pachit Drip Coffee Bags

A pachit drip coffee bag is the most common coffee bag in use. It’s compact and easy to use. 

1. Conic Drip Coffee Bags

 

 Just like the name suggests, a conic drip coffee bag is conical in shape. It offers superb extraction of the coffee owing to its classical shape. 

1. Round-Type Drip Coffee Bags

The round-type drip coffee bag is fairly simple to use. It’s highly portable and compact and suitable for the outdoors and convenient coffee making on the move. 

Categories of Drip Coffee Bag Packing Machines

Drip coffee bag machines come in various categories:

• Standard-speed Drip Coffee Bag Packing Machine
• Ultrasonic Drip Coffee Packing Machine with Vertical Form-fill-seal Envelope Packaging Machine
• Ultrasonic Drip Coffee Packing Machine with Horizontal Form-fill-seal Envelope Packaging Machine
• UFO-Style Drip Coffee Packing Machine 

1. Standard-speed Drip Coffee Bag Machine

A standard-speed machine that is popular for packaging ground coffee, various teas, and other granulated food products. It can package from 35-40 bags per minute. 

The DC-19 Drip Coffee Bag Machine is a great example of a standard-speed machine.

The machine is based on a vertical form-fill-seal (VFFS) packaging design and includes ultrasonic sealing technology. 

This machine produces attractive outer bag shapes that are heat-sealed with ultrasonic cutting technology employed to cut the inner bag. 

Packaging allows for gassing with nitrogen to preserve the freshness of the ground coffee. 

With this machine, you can automatically adjust the amount of coffee in each drip bag within a specified range. 

Components of a Standard-speed Drip Coffee Bag Machine

• The machine can package from 1800 to 2000 bags per hour.
• It uses ultrasonic sealing technology to cut the inner bag resulting in an attractive drip coffee bag. 
• The outer bag, which is heat-sealed, is easy to tear. 
• The machine has an effective Human-Machine-Interface that makes it user-friendly through the touch screen mechanism and a robust PLC control system that is simple to operate.

The Benefits of a VFFS Coffee Bag Machine

The standard-speed drip coffee bag machine is a vertical form-fill-seal machine and comes with some benefits:

• Is a fast process and hence highly productive.
• The vertical orientation makes it occupy less floor space.
• Relatively affordable.
• Is a reliable technology that has been used over the years.
• The machine is versatile and can carry accommodate variations in bag size and type. 

The Working Mechanism of a Standard-speed Drip Coffee Bag Machine

DC-19 Drip Coffee Bag Packaging Machine | Coffee Packaging Machine | Synda Pack

This machine functions on a Vertical Form-Fill-Seal (VFFS) model. In summary, this is the working mechanism for a standard-speed drip coffee bag machine:

• The machine transports and unwinds a continuous film sheet that will form into the drip coffee bags. 
• The drip coffee bags are formed from biodegradable nonwoven filter fabrics that are excellent for packaging and brewing coffee. 
• The drip coffee bag is unwound from a rollstock under tension using the machine’s transport system and automatic rollers. The rollers maintain the film’s position during the process of bag formation.
• The film that’s under tension moves downwards to the bag-forming area.
• At this point, you may print on the film if you have linked your machine to a printer. The printing may be branding marks such as logos and marketing information, or functional details like the date of manufacture.
• Next is the bag formation process through a series of actions on the forming tube. 
• There are two modes of VFFS machines; the continuous motion machines where film transport and bag formation are continuously happening and the intermittent motion machines where the process stops and restarts each time a bag is formed.
• Then follows the bag filling and sealing stages. Here ultrasonic sealing occurs for the inner bag while the outer bag is heat sealed. 
• Finally, the completed drip coffee bag is discharged from the machine into a receiving receptacle for further bulk packaging, and onward storage and transportation.

1. High-speed Ultrasonic Drip Coffee Bag Machine with Horizontal Form-fill-seal Envelope Packaging Machine

A high-speed drip coffee bag machine works with envelope packaging on a Horizontal Form-Fill-Seal (HFFS) mechanism. It also incorporates envelope packaging. The machine has an impressive output and can package between 2100 to 2400 bags per hour. 

Besides, the packaging produces an appealing envelop package that will help you reach your market. The U-shaped outer bag is nice-looking and is easy to tear open for use. 

The DC-29 Drip Coffee Bag Packing Machine is an example of a high-speed drip coffee bag machine that explores the HFFS working mechanism. It features an imposing stainless steel structure. 

This machine is applicable for the packaging of a wide range of granular food products and granular herbs ranging from ground coffee, granules, black tea, and green tea, to other healthy tea products.

Components of a High-speed Drip Coffee Bag Machine

• Employs ultrasonic sealing to cut the inner bag while heat-sealing the outer bag. The resultant product is a drip coffee bag that is striking in shape and looks. 
• Features a PLC control system that is reliable, simple, and easy to use with a touchscreen component. 
• Allows for the adjustment of the coffee drip bag weight in grams using the automatic quantitative method. There is a specified range of weight in grams that is allowable on the machine. 
• High-quality packaging provides for gassing the coffee bags with nitrogen to enhance the freshness of the product during storage.
• The pneumatic parts of the machine are made by reputable companies making for a durable investment. 
• High-speed performance that produces 40-43 bags per minute. Moreover, you can adjust data on the machine while the machine runs thanks to the adoption of mechatronics. 

The Working Mechanism of a High-speed Drip Coffee Bag Machine

DC-29 Drip Coffee Bag Packaging Machine | Coffee Packing Machine | Synda Pack

A horizontal form fill seal machine operates with an overall rotary orientation. 

• The machine forms a drip bag from a film of filter paper on a roll of stock film. 
• All the operations of the machine happen in a rotary arrangement from start to finish – that is, from the formation of a drip bag, to fill with ground coffee, and then sealing.
• The drip bag is then stashed into a beautifully made envelope 

The Benefits of an HFFS Coffee Bag Machine

The high-speed drip coffee bag machine is a horizontal form-fill-seal machine and has several advantages:

• Super fast processing speeds therefore highly productive.
• A compact machine that maximizes space.
• A superior machine ergonomically.

1. Ultrasonic Drip Coffee Bag Machine with Super-fast Horizontal Form-fill-seal Envelope Packaging Machine

This superfast horizontal form-fill-seal drip coffee bag machine functions in a similar way to the previously discussed machine, except that this one is super fast. The machine can package up to 60 bags in a minute, or 3900-4200 bags per hour. 

Bags made from this machine are super attractive with beautiful designs coupled with envelope packaging. 

The high performance of this drip coffee bag machine is possible as it is driven by powerful servos that support rapid movement and pinpoint accuracy. 

Components of a Super-fast HFFS Ultrasonic Drip Coffee Bag Machine

• While the outer bag is heat-sealed, the inner bag undergoes ultrasonic sealing. This results in a beautiful package ready for the market. 
• The resulting drip coffee bag is convenient to handle when brewing as it has a simple tear opening.
• There is room to adjust the weight of drip bags within a specified range.
• The electrical and pneumatic components of this machine are sourced from reputable brands that are known for effective performance and durability. 
• A robust PLC system with touchscreen inputs that are easy to follow. This makes the machine user-friendly and easy to operate and troubleshoot for factory technicians. 
• You can make adjustments to the packaging process without stopping ongoing operations.
• The machine can have a nitrogen-filling gadget attached to flush the coffee drip bags with nitrogen to maintain the freshness of the coffee until consumption. 

The Working Mechanism of a Super-fast HFFS Ultrasonic Drip Coffee Machine

DC-39 Drip Coffee Bag Packaging Machine | High-speed Coffee Packaging Machine | Synda Pack

A super-fast horizontal form fill seal machine operates with an overall horizontal alignment. 

• The machine forms a coffee drip bag from a film of filter paper unwound from a roll of stock film. 
• All the operations of the machine happen in a rotary orientation from the formation of a drip bag to the process of filling it with ground coffee and then sealing it.
• The drip bag is enclosed in an envelope to complete the drip bag forming process.
• The machine automatically moves the formed bags for onward storage and distribution. 

1. UFO-style Drip Coffee Bag Machine

The fedora drip coffee bag is fast growing in popularity among coffee consumers. The drip coffee bag resembles a fedora hat held upside down. 

The drip bag is convenient for coffee consumers on the go as it has a plastic lead and a round paper on which you may print company branding content. 

Besides packaging ground coffee, it’s mainly applicable in packaging various healthy teas and granulated medicinal powders. 

How to Choose a Suitable Coffee Drip Bag Machine for Your Business.

For any business, buying capital-intensive machinery is a serious consideration that takes much thought, planning, and financial resources. There are numerous coffee drip bag machines today, with many more designs coming into the market. As an entrepreneur, you need to know what to look for when buying a coffee drip bag machine to ensure you invest in packaging machinery that adds value to your industrial process. 

1. Your coffee packaging requirements

Your coffee packaging needs should be top of your list when shopping for a drip coffee bag machine.  The machine you buy must meet your quantitative and qualitative requirements as a manufacturer.

From the quantitative side, you need to buy a drip coffee bag machine that matches (or surpasses) your production capacity. Advanced coffee bag machines are easy to adjust to cover a range of production requirements. It’s also possible to regulate the speed of the coffee bag machine to match your production plant for a seamless industrial workflow. 

On the qualitative side, you’ll need a machine that packages the type of drip coffee bags you desire. 

Fortunately, some machines are versatile and with a little adjustment can package coffee drip bags in various bag styles. How fast does the changeover take if the machine is versatile? 

Think about your current and future packaging requirements as you look for a drip coffee bag machine. Highly automated machines are highly productive and therefore can cater to your projected packaging needs.

1. Budget

Purchasing, installing, and running a drip coffee bag machine has high initial costs that you must foot upfront. Be sure you are going for a machine that makes economic sense for your business. 

Evaluate your cash flows or if you can access external funding sources for equipment financing to increase the productivity of your business. 

Note that highly automated machines usually have higher productivity and can package a broad range of coffee drip bag designs. However, they’ll cost you more. 

Alternatively, you can consider leasing a machine, although that will still be costly in the long run. Leasing makes sense if you require the machinery for some temporal packaging needs. 

1. Ease of use

Go for a packaging machine that comes with an effective Human-Machine Interface (HMI) and an easy-to-follow manual. 

Additional online support while installing or troubleshooting makes it easier to run the machine at your premises. 

Why ease of use is an essential consideration when buying drip coffee bag machines:

• It takes fewer resources to train employees to install and run the packaging machines.
• There are fewer processing errors as you package your coffee.
• There are shorter changeover times whenever you want to adjust the type of drip bag to package. 

1. Compatibility with your packaging line

Examine if the packaging machine you intend to buy is compatible with the machinery at your plant. 

If there is a need for adjustments for the machines to work together, evaluate the cost and complexity of such adjustments to determine if they are worth the effort and expense.